Bespoke Textile Company
-Bespoke brain-scanning helmet inserts for research-grade comfort and fit
Advanced Textile Solutions developed a custom insert for a revolutionary brain-scanning helmet used in research facilities worldwide to study brain activity. The goal was simple and high stakes: create an insert that delivers a snug, comfortable fit across different head shapes and sizes, without distracting the wearer during extended sessions.
Project overview
This project focused on designing and producing bespoke helmet inserts that improve wearer comfort while supporting the practical needs of research environments. A secure fit helps users stay comfortable for longer, supporting accurate and consistent data collection.
The challenge
Brain-scanning and research sessions can take time. If a helmet insert feels uncomfortable, shifts during use, or does not suit different head shapes, it can create distraction and reduce consistency across sessions.
The insert needed to:
Provide comfort for extended wear
Fit a range of head shapes and sizes
Hold a snug fit without creating pressure points
Support reliable, repeatable use in research settings
Our approach
We approached the insert design as a functional textile product, balancing comfort, structure and repeatability.
Requirements and fit considerations
We started by understanding the intended use, how the helmet would be worn, and what a successful fit should feel like. Fit and comfort were treated as primary performance requirements.
Prototyping and refinement
We developed and refined the insert design to achieve a consistent, snug fit that accommodates different head shapes and sizes. This step focused on comfort and usability, ensuring the insert supports long sessions without discomfort or distraction.
Production-ready delivery
Once the design achieved the right balance of fit and comfort, we produced the inserts with a focus on consistency so they perform the same way across repeat orders.
The outcome
The finished insert provides improved comfort and a secure fit for users in research environments. This comfort is crucial for extended sessions, helping support accurate and consistent data collection.
The brain-scanning helmet and its inserts are used worldwide in research facilities and are reported to be on the verge of receiving medical approval.
Looking for a textile partner for a specialist product?
If you are developing a product that needs comfort, fit and consistent performance, we can help you move from requirements to a production-ready textile solution.
Get in touch to:
Discuss your product requirements and intended use
Explore fit, comfort and material considerations
Plan sampling, refinement and manufacturing
Address:
Finsbury Road, Bramcote, Nottingham, NG9 2FZ
Email: ats@sewjackie.com
Phone: +447713893233
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